ABB PM864AK01 3BSE018161R1 Controller Module

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Products Description

ABB PM864AK01 (Order Number 3BSE018161R1) is the core controller module of the AC 800M series. As the core computing unit of the industrial automation system, it is commonly used in continuous production scenarios in industries such as power, petrochemicals, and pharmaceuticals. There are differences in some parameters across different channels. The following is a unified data table compiled based on the consolidated authoritative information:


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ABB PM864AK01 3BSE018161R1 Controller Module - Specifications

CategoryDetailed Parameters
Basic InformationManufacturer: ABBProduct Type: Central Processing Unit (CPU Module)Product Series: Advant Controller 800M (AC 800M)Ordering Number: 3BSE018161R1Certification Standards: Complete EMC certification, Protection Class IP20 (no additional protective enclosure required)
Core Processing & StorageProcessor: PowerPC architecture, standard clock speed 96MHz (some versions rated at 533MHz); 1000 Boolean operations take only 0.15ms, enabling efficient handling of complex control algorithmsMemory Configuration: Standard version with 32MB RAM + 32MB Flash; high-end versions with 512MB RAM + 256MB FlashExpansion Storage: Equipped with CompactFlash interface, supporting optional CF card expansion for easy program backup and upgrade
Communication InterfacesEthernet Ports: 2 RJ45 ports, supporting PROFINET, Modbus TCP and other protocols for connection to control networks;Serial Ports: 2 RJ45 serial ports (1 RS-232C port with modem control signals, 1 isolated port for configuration tools);Compatible Protocols: Additional support for PROFIBUS DP, CAN and other industrial bus protocols, enabling interconnection with multi-brand devices
Physical & Power SpecificationsDimensions: Standard 40mm × 125mm × 130mm (dimensions may vary by supplier; confirm with rack compatibility requirements)Weight: Approximately 0.7 - 1.2kg (varies slightly with accessories)Power Supply: 24VDC power supply for AC 800M rack, maximum power consumption approx. 40WMounting Method: 35mm DIN rail mounting; front panel LED indicators for operation, stop, redundancy synchronization and other statuses
Environmental ParametersOperating Temperature: 0°C to 55°C (industrial standard stable operating range; some extreme-adapted versions rated at -40°C to +125°C, confirm with actual application scenario)Storage Temperature: -25°C to 70°COperating Humidity: 5% - 95% (non-condensing)
Core Functions1. Redundancy Protection: Supports dual-machine redundant configuration; master and standby CPUs mirror data via synchronization module or optical fiber, enabling millisecond-level seamless switchover for continuous production scenarios;2. Hot-Swappable Maintenance: Supports online replacement of faulty modules without shutdown; integrated self-diagnostic function reduces maintenance costs;3. Flexible Integration: Seamless integration with ABB 800xA system; compatible with multiple IEC 61131-3 standard programming languages; easy configuration via Control Builder software;4. Security Protection: Features password protection, program encryption and firmware signature verification; critical configuration data preserved by supercapacitor or external battery during power outage

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Core Function Highlights

Redundancy ensures zero downtime: Supports full-dimensional redundancy configuration for CPU, communication interfaces, and I/O modules. The primary and backup CPUs mirror data in real time via dedicated synchronous optical fibers or cables. When the primary module fails, the backup module can seamlessly take over within milliseconds, without disturbing the operation of the on-site equipment, perfectly suitable for continuous production scenarios.

Maintenance programming is dual-optimized: Supports hot-swappable function. Modules can be replaced without downtime during maintenance. Combined with front panel RUN, STOP, SYNC, etc. LED indicators, it can quickly locate faults. Programming is compatible with various languages such as IEC 61131-3 ladder diagrams, structured text, etc., and can be efficiently configured and debugged with 800xA Control Builder tool.

Safe and stable to prevent risks: Built-in hardware self-check and fault log functions can monitor memory, power voltage, etc. status in real time. It also has program encryption, password protection, and firmware signature verification functions to prevent unauthorized access and malicious tampering; after power loss, it relies on internal supercapacitors or external batteries to ensure that configuration data is not lost.


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